[root tip] Use Manjaro to create a bootable Windows USB

Creating a bootable USB from a Windows ISO

The reason for needing this could be e.g. reinstalling Windows but it could also be to update your system firmware - because the vendor only provided Windows binaries - you need a Windows system.

To update you system firmware you can use a Windows PE environment like Hiren’s BootCD Hirens BootCD

If you want to reinstall Windows after your Manjaro adventure get a Windows ISO from Microsoft

Topics covered

  1. Using woeusb
  2. Using ventoy
  3. Using terminal

1. WoeUSB

Using WoeUSB (AUR) offers both terminal and a point-and-click GUI.


  • The process is unpacking files from the ISO and copying them to the USB.
  • Depending on USB speed - the process will take a lot of time to complete.
  • The latest Windows ISO files contains a file larger than 4G - so choose NTFS as file system.
  • Never just pull the USB - use safe eject to flush data from cache.

Build from AUR using Add/Remove Software

  1. Open the GUI package manager - if AUR is not enabled - enable AUR.
  2. Search for woeusb and build the package.
  3. Launch WoeUSB from the menu system.

Build using terminal

$ pamac build woeusb

:information_source: from @codesardine
To avoid issues mounting the ISO open a terminal and execute

sudo modprobe -nv loop

2. ventoy

The ventoy utility is a great tool for booting a Windows ISO without having to jump through the hoops in this guide.

Install the ventoy package from repo

sudo pacman -S ventoy

Locate your USB stick


Partition schema used

@stephane was so kind to remind of the possibility of reserving disk space and the choice of using either MBR og GPT.

ventoy supports both MBR style and GPT style partition table. If you choose one over the other depends on your use case - most notably the number of partitions on the device. If you plan to extend the device with more than two partitions it is recommended to use GPT.

For MBR style partition schema (default) (replace sdy below with your device)

sudo ventoy -i /dev/sdy

For GPT style partition schema

sudo ventoy -i -g /dev/sdy

Reserved space

If you want to use the disk as a leave-no-trace system using the ISO as a readonly system - you may want to create one or more partitions to hold your data. As ventoy defaults to use the entire disk the installer has the option to reserve a part of the USB for adding more partitions.

The size of the reserved space is set in MB so to reserve 8G on a 32G stick for more than two partitions use (8x1024MB=8192MB)

sudo ventoy -i -g -r 8192 /dev/sdy

You can later use e.g. gparted or another partitioning tool to create the extra partition(s) - and encrypt then if you desire so.

Using a file manager

Using your file manager and drag your Windows ISO onto you USB and wait - patience is the keyword - patience.

When the copy operation is done - use the eject button in your file manager - and wait - wait until the device disappears from your file manager.

:exclamation: If you don’t wait - data corruption will occur - and you don’t want that.

Using terminal

Using the device name from above mount the first partition to a temporary mount point

sudo mount /dev/sdy1 /mnt

Copy the ISO file to the USB - assuming the ISO is in your Downloads folder

cp ~/Downloads/<windows.iso> /mnt && sync

When the command finishes you can unmount the device

sudo umount /mnt

:exclamation: If you don’t wait - data corruption will occur - and you don’t want that.

3. Terminal

Remove all removable devices (USB), open a terminal and list known disk devices

lsblk -la

Insert your USB stick and list your devices one more time

lsblk -la

Make a note of the extra device listed. If you only have one disk then it probably will be /dev/sdb.

Please do double check the device id

In the terminal clear the disk of any partition info, using this command (replace sdy with device letter from above).

sudo dd if=/dev/zero of=/dev/sdy bs=1M count=10 oflag=sync

Then use fdisk to create the filesystem needed for the Windows ISO (replace X with device letter from above).

sudo fdisk /dev/sdy

The commands in fdisk is as follows

The partitioning may need rework due to single file inside Windows ISO is larger than 4G.

  1. o - create a new empty DOS partition table
  2. n - add a new partition
  3. Enter - accept default partition type primary
  4. Enter - accept default partition number 1
  5. Enter - accept default first sector 2048
  6. Enter - accept default last sector
  7. t - change partition type
  8. 07 - select HPFS/NTFS/exFAT
  9. a - set bootable flag for partition 1
  10. w - write changes to disk

Newer versions of Windows 10 ISO contains a file bigger than 4G. Format the device using exfat or ntfs (replace sdy with device letter from above) to overcome the size limitation of FAT32.

sudo mkfs.ntfs /dev/sdX1

Create a folder to mount your ISO

mkdir ~/winiso

Mount your ISO

sudo mount -o loop /path/to/windows/iso/filename.iso ~/winiso

Create a folder to mount your USB

mkdir ~/winusb

Mount the partition (replace sdy with device letter from above)

sudo mount /dev/sdy1 ~/winusb

Copy all files from ISO to USB

cd ~/winiso
cp -r * ~/winusb

The copy operation is going to take a long time depending on your USB port speed and your USB device.

When the copy is done ensure all data is flushed to the device using the sync command


When all data is flushed to the device you will be returned to the prompt.
Next thing is to move out of the winiso folder


Then unmount the devices

sudo umount ~/winiso ~/winusb

Remove the folders

rm -rf ~/winiso ~/winusb

You should now be able to boot to your Windows install media.


  • Transferred from original post[1]
  • Added ventoy
  • Newer Windows media includes a wim file larger than 4GB
    • format to exfat or ntfs to be able to use with WoeUSB
  • Fixed recursive flag on cleanup command


I have been planning to Install Win10 on another disk just for gaming Apex and BF4 and Adobe stuff (keeping Manjaro as my main) and I assumed that tha simple sudo cp win10.iso /dev/sdx will make it but not…? Do I have to go through terminal hell for this? :smiley:

There is no terminal hell :slight_smile: just unfamilarity :slight_smile:

WoeUSB is both command line and GUI - so use Pamac to build from AUR - then use the system menu to launch - point and click and you are done

WoeUSB default to FAT32 - select NTFS as filesystem before writing.

1 Like


Thank you for this really helpful answer. I have saved this as a bookmark for use when I get there.

1 Like

I haven’t tried your method yet, Before I do, I would Like to share something

I have tried 2 a temps, 1 with etcher and the second with DD both went well

But PC won’t boot from USB, does this sound like Bios settings ?

Either way I will try the TuT U got

many thanks

Most systems has a key for over riding the default boot sequence.

E.g. Lenovo systems uses F12 and Clevo systems usually use F7…You chould check your system manual or the vendor website.

I entered Bios and changed it from there
But did not use Key
I will try that

thank you

UPDATE it must be corrupted or something wrong
when insert the USB I can see all files and Windows exe

Can I Mount it and run exe from there ?

Or I will just download another copy